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Location: New York, NY, United States

We are online custom tailors offering a wide range of fabrics, styles and latest designs for mens suits, shirts and other formal, business and dress wear

Friday, July 30, 2004

General History Of Detachable Collars On Custom Made Business And Formal Shirts

You may remember the television commercial of old that shows a women yelling - "ring around the collar" - in which she uses a detergent to wash out the grime from her husband´s shirt and collar.

Ring around the collar isn´t simply a Madison Avenue executive´s clever ploy to sell washing detergent. It´s a centuries old problem and more than 150 years ago a Troy women set out to do something about it. However, she had not planned on creating a whole new industry.

Hannah Lord was the daughter of William A. Lord, a Revolutionary War officer and author of Lord´s Military Tactics. She married Orlando Montague, a shoe maker (or blacksmith), on August 14, 1817, and both settled in Troy originally on Second Street.

Mrs. Montague, tired of washing her husband´s shirts because only the collars were dirty decided one day to snip off a collar, wash it, and sew it back on. Mr. Montague, it´s written, agreed to the experiment, and in 1827, the first detachable collar was made at their home at 139 Third Street.

Notice of the event spread through the city and the Rev. Ebenezer Brown took notice. Brown, who was formerly a Methodist Minister, then the owner of a small shop at 285 River Street, was asked several times for the new product that was buzzing around the streets of the city.

Brown saw the need and rushed to fill it. His wife and daughter began cutting, stitching, and laundering the first detachable collars, consisting of 2 ply material, which had to be taped and tied around the neck. These early collars were called "string collars" and cost 25 cents a piece, of two dollars per dozen. Brown would sell and deliver the collars door to door.

His popularity forced him to set up a workshop in the back of his store where he hired several women to do the job, and also outsourced the work. Payment for their labor was in the form of "trade" in his store, and set by his own price. This may have been the first "sweat shop." Brown eventually moved to New York City in 1834.

Orlando Montague, the first person to wear a detachable collar, soon began his own collar factory with business partner Austin Granger in 1834. The Montague & Granger collar factory began at 222 River Street. Besides improving on the string collar, they developed the "Bishop" collar, an upright modification of the turn down collar. Besides collars, they manufactured "dickeys" (detached shirt bosoms), and separate cuffs.


Detachable collars had the problem of leaving gaps between the shirt and collar and this led to the invention of the use of buttons to snap the collars in place. This also led to the development of several new designs of collars.

The original reason that Mrs. Montaque created the detachable collar was to clean it separately from the shirt. With the increase production of collars came the need to wash the thousands of collars being produced. In 1835, Independence Starks, entered the collar making business, and also created the first Troy Laundry at 66 North Second Street (Fifth Avenue today) where he washed not only his own collars but those of competitors as well. Many years later the laundry industry would spark the creation of the first female union in the country.

For the next 50 years many inventions were developed to aid the collar, cuff, and shirt industry and Troy production boomed. By the late 1880´s, detachable collars were being manufactured around the nation.

By the early 20th century, 15,000 people worked in the collar industry in Troy and more than 85% were native born women. Ninety out of every 100 collars worn in America were made here and Troy became world famous as the "Collar City."

In 1901, there were 26 collar and cuff makers and 38 laundries in the city. Wearing a detached white collar gave rise to a new working social class, the "white collar" worker who differentiated themselves from the no or "blue" collar factory worker.

By 1962, only six companies were still making collars and cuffs in Troy and by the 1970´s most had gone out of business or moved South.

Marvin Neitzel Corp, a firm that currently manufacturers nurses uniforms, is the last existing firm which has collar roots. Marvin Neitzel Corporation goes back to 1886 when E. W. Marvin joined the collar firm Gunnison & Son, making it Gunnison & Marvin, later incorporating in 1908 as E. W. Marvin Company. Raymond P. Neitzel joined the firm in 1917 to develop a full line of hospital products and the firm became Marvin Neitzel Corporation in 1931. Marvin Neitzel Corp is the last company to make collars in Troy, ceasing production only a few years ago.

We remain with best regards,
your E-tailors at www.mycustomtailor.com

Custom Shirting

Besides the individualization of its styling, the advantages of the custom-made dress shirt over one that is ready-to-wear can be found in its precise fit as well as the superior quality and taste of its fabrics. The most visible and important component of the dress shirt is its collar, and the bespoke process allows for one that is designed to best present the wearer’s face. The fit of the dress shirt’s cuff to the wearer’s hand, its second most noticeable detail, is another area where the custom route is decidedly the higher of the two roads.
In choosing a shirt maker, you must inquire about what process he will use to produce your shirt. The maker should begin by creating an individual pattern from which he makes a sample shirt. having been worn and washed several times at home, the shirt should be examined on your body for final approval or further altering. After those washings, the collar should fit comfortably while still allowing for some shrinkage. The shirtsleeve should still be long enough to show ฝ” of cuff from under the jacket sleeve and also have enough length to offset further shrinkage.
If cut from a stock pattern rather than an individual pattern, the shirt is not custom-made. In some cases, if you are a standard fit, the shirt might require little adjustment, but it would be inaccurate to call it bespoke. Shirts deserving to be called custom-made cost $150 and up and should be made from thirty-six-inch-width, 100 percent cotton, two-ply cloth. This is easy enough to determine. Ask the salesman to show you a bolt of the fabric and ask him to measure its width. Since fabric woven in this old-world width is always two-ply, this is a fail-safe checkpoint. Thirty-six-inch narrow-width shirting fabrics are made on Europe’s older, slower looms, which produce a luxurious cloth of richer colors and hand than the fabric will feel even silkier with wear. As long as the shirt’s fabric is woven in either Switzerland or Italy, you are assured of a finished product of deluxe caliber.
To confirm a shirt’s pedigree, you must establish the shirt’s level of sewing artistry and manufacturing skill. The entire shirt, including its side seams, should be sewn with a single needle. This construction allows for the smallest stitches, the narrowest seam, and the most meticulous finishing. The shirt’s side seam should be precisely narrow and the individual stitches on its collar so small as to be almost invisible. The collar so small as to be almost invisible. The collar and cuff lining should be cotton (not fused) and from Europe. Switzerland makes the best. The yoke on the back of a custom shirt should be made of two separate pieces joined in the center and the button should be genuine mother-of-pearl and attached by hand. If there is a monogram, it too should be hand-embroidered as opposed to machine-made.

If the answers to these areas of investigation are satisfactory, you can be assured of receiving a top-quality product and should be prepared to pay $150 to $300, depending on the country where it is bought and any extras and collars. Choose to have the shirt’s excess fabric set aside rather than made into a finished collar. If you lost or put on weight, it’s better to have fabric on hand. The costs can also vary according to the quality of two-ply cotton fabric used, which can range from 100s up to the very expensive, silk like 220s.
Of course, all thing being equal, the cost of the bespoke dress shirt ultimately rests on the genius of its pattern and the nuances of its fit. However, there are some aspects of shirt making that do separate the masters from the top makers. These details include special gussets to reinforce the shirt’s side seams where they meet at the hem bottom, pattern matching on the back yoke to the sleeve, hand-sewn buttonholes (found only in Europe), horizontal sleeve placket buttonholes, and extra-thick mother-of-pearl buttons.
All of the above quality the product as custom-made. Below this, there are a variety of methods of individualized shirt making that are often called custom-made. Obviously, this term stands for a specific process of creating a particular shirt with an attendant quality of shirting fabric and shirt making. Make-to-order, individually cut, and made-to-measure are all terms that indicate something less than custom-made, and that is why they need to be understood if one is to compare apples with apples. If you pay less than $150 for a dress shirt and it is represented as being comparable to the top-of-the-heap bespoke ones, something is amiss. That is not to say that a custom-made shirt will always look better than a less expensive garment. A well-designed ready-to-wear shirt can look more flattering than a bespoke one with a poorly designed collar. As with all wearing apparel, design, not quality, is the ultimate arbiter of stylish

We remain with best regards,
your E-tailors at www.mycustomtailor.com

Update About Price Revision In The Coming Week

Dear Patrons and Valued friends,

This is a friendly reminder that our pricing is due for a price revision in the coming week.
This is the first price revision since the last two years and addresses the current cost realities.
We will be looking at pricing in all our mens and womens shirt categories through out all the collections over the coming week.
With the increase in the level of workmanship that we have instigated in the last few months and with the additional new features that have constantly been added to our products to increase the value of our custom clothing, we believe the coming cost revisions will effectively help us maintain and infact continue to enhance the quality of our products and services over the coming years.

Please note that any order placed prior to the upcoming price revision will be fulfilled at the current price.
The revisions will also affect the pricing of our wardrobe specials/special offers.
An order can be placed even if measurements have still not been submitted. Fabrics will be booked according to the order and the lower prices will be honored even if the measurements are submitted after the price revision.
We do hope this brief note is of help and we sincerely Thank you for your continued patronage.
With warm regards,
we remain,
your suit makers
at
www.mycustomtailor.com